Multifunction Stainless Steel Evaporator

Multifunction Stainless Steel Evaporator is suitable for evaporation of the liquid material and recovery of the organic solvent in pharmaceutical, foodstuff and chemical industry etc.

Key Features and Technology

1. External Circulation Heating System
   • Описание: The equipment integrates an external circulation heating system with vacuum concentration technology.
   • Преимущества:
     • Enhanced Evaporation Speed: The combination of external heating and vacuum conditions accelerates the evaporation process, improving throughput.
     • Concentration Ratio: Achieves a concentration ratio of over 1.2, suitable for a variety of applications.
2. Vacuum Concentration
   • Описание: Operates under vacuum conditions to concentrate liquid materials.
   • Преимущества:
     • Homogeneous Finished Product: Ensures consistent and uniform product quality.
     • Pollution Control: Minimizes contamination risks, maintaining product purity.
     • Solvent Recovery: Efficiently recovers organic solvents, reducing waste and operational costs.
3. Triple-Effect Co-Current Evaporation
   • Описание: Employs a triple-effect evaporation system to maximize the use of steam.
   • Преимущества:
     • Energy Efficiency: Saves up to 60% of energy compared to single-effect evaporators.
     • Simultaneous Concentration: Allows for the concurrent concentration of liquid materials in three stages, improving efficiency.
4. Quick Opening Heater
   • Описание: The heater is designed with a quick opening mechanism for ease of cleaning.
   • Преимущества:
     • Simplified Maintenance: Makes cleaning procedures faster and more efficient, reducing downtime.
5. Automatic Draining System
   • Описание: Features an automatic draining system to handle liquid discharge.
   • Преимущества:
     • Labor Reduction: Minimizes manual intervention, lowering operator workload and enhancing operational efficiency.
6. PLC Control System
   • Описание: Equipped with a Programmable Logic Controller (PLC) for automated process control.
   • Преимущества:
     • Automatic Regulation: Controls temperature, pressure, feeding, and discharging processes automatically.
     • Precision and Reliability: Ensures accurate control and consistent performance with minimal manual adjustments.
7. Multi-Stage Evaporation
   • Описание: Incorporates multi-stage evaporation (e.g., triple-effect) to enhance efficiency.
   • Преимущества:
     • Maximized Steam Utilization: Utilizes steam more effectively, reducing energy consumption.
     • Flexible Operation: Adaptable to different liquid materials and production requirements.
8. Heat Transfer Efficiency
   • Описание: Designed to optimize heat transfer and minimize energy loss.
   • Преимущества:
     • Reduced Energy Costs: Efficient heat transfer lowers overall energy consumption.
     • Enhanced Performance: Improves overall operational efficiency.
9. User-Friendly Interface
   • Описание: Features an intuitive interface for easy operation and monitoring.
   • Преимущества:
     • Ease of Use: Simplifies operation and reduces training time for operators.
     • Real-Time Monitoring: Provides real-time data on process parameters.
10. Особенности безопасности
    • Описание: Includes safety mechanisms to protect operators and equipment.
    • Преимущества:
      • Защита от избыточного давления: Prevents damage from excess pressure.
      • Обнаружение утечек: Identifies and addresses potential leaks.

Приложения

• Фармацевтическая промышленность:
  • Используется: Concentrating medicinal solutions, recovering solvents.
  • Преимущества: Ensures high purity and efficiency in drug production.
• Пищевая промышленность:
  • Используется: Concentrating food extracts, recovering flavoring agents.
  • Преимущества: Maintains flavor and quality while reducing energy costs.
• Химическая промышленность:
  • Используется: Concentrating chemical solutions, solvent recovery.
  • Преимущества: Enhances production efficiency and minimizes waste.
• Environmental Technology:
  • Используется: Treatment and recovery of industrial waste liquids.
  • Преимущества: Supports sustainable practices and reduces environmental impact.

Установка и обслуживание

1. Установка:
   • Подготовка площадки: Ensure a clean, level surface with adequate space for the equipment.
   • Настройка: Assemble and position the equipment according to manufacturer instructions.
   • Калибровка: Calibrate the system for optimal performance based on production requirements.
2. Техническое обслуживание:
   • Обычная уборка: Regularly clean the heater, drum, and other components to prevent residue buildup.
   • Инспекция: Conduct periodic inspections to identify and address wear or damage.
   • Смазка: Lubricate moving parts such as gears and bearings to ensure smooth operation.
   • Регулировка: Monitor and adjust operational settings to maintain performance and product quality.